| 1) Spindle
A robust cantilevered spindle is anchored in the rear of the reinforced containment
shell. Alumina ceramic or stainless steel, the new spindle is four times the mass of
competing designs. Its inertial stability minimizes noise and vibration. Having no front
spindle support, suction flow is unrestricted. NPSHr is markedly reduced. The
spindles front face is the platform for the innovative pinpoint bearing. 2) Bearing Rifled Bearing forces fluid across the
spindle surface to create a "liquid sleeve", resulting in reduced friction and
rapid, even cooling of all bearing surfaces, prolonging pump life. Material is
carbon (allows for dry running) or Alumina Ceramic.
3) Impellers High efficiency
enclosed impeller press fits to matching spindles surface on magnet capsule; no mechanical
fastener is required. The enclosed design reduces hydraulic loading, improving bearing life. As
with bigger process pumps, Iwaki Walchem routinely trims impellers to meet precise
performance specifications across a wide specific gravity range. Machined and precision
molded impeller components dramatically cut hydraulic noise.
- Mouth Ring Made of PTFE, the replaceable
mouth ring generates minimal heat and therefore less thermal deformation.
- Thrust Ring Truncated ring design with
positioning tabs assures perfect face mating.
- Modular replacement of impeller, magnet
capsule, mouth ring and rifled flush bearing reduces maintenance expense.
4) Rear Casing Large hydraulic
efficiencies are maintained by the use of a non-metallic rear casing, eliminating eddy
current heat found in metal magnetic drive pumps.
- NPT male threads prevent cracking of housing
due to over tightening.
5) Patented pinpoint bearing system
With the new pinpoint bearing system, conventional rear thrust surfaces have been
designed-out. During cavitation or dry run, rear thrust is balanced on the
impeller-mounted pinpoint bearing. Frictional contact is thereby virtually eliminated.
Heat generation, typical of other sealless pumps, is reduced exponentially.
Traditional magnetic drive pumps have always
been subject to catastrophic failure as a result of dry run or cavitation.
Liquid/air flow across bearing surfaces shuts down under adversity. Now, the
new pinpoint
bearing leaves the internal cooling circuit wide open. The magnet capsule is in all cases
prevented from any contact with the rear casing. Note: Dry running feature
only when using the carbon bushing.
- During manufacture, drive magnet carriers are
dynamically balanced, referencing ISO standards 1940 & 2372.
- Cast iron motor bracket further increases
inertial stability, reduces vibration, and dampens noise.
- Thermoplastic foot mount eliminates "wet
floor" corrosion typical of metallic pump mounts.
- One Seal: Compared to other designs the
MDH(F)
has only one seal for the entire pump. This eliminates leak paths and makes maintenance
even easier.
MDH -D polypro
construction with carbon bushing
MDH (F)-D PVDF
construction with carbon bushing
MDH polypro
construction with ceramic bushing
MDH (F) PVDF
construction with ceramic bushing Dry
run ability is only with carbon bushing - Ceramic bushing will fail in a
short period of time if not pumping liquid and will cause additional
damage to the pump.
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