- Unique Internal Cooling Circuit
1) Hollow rotating spindle creates a positive,
forced cooling path, lubricating bearing surfaces and actively purging gases and heat.
Fluid is not trapped in the rear casing but seeks a low-pressure escape to the eye of the
impeller through the hollow spindle. Frictional heat is thereby conducted out of the
rotating element. Any gas/air is sucked from the rear casing and expelled in a perpetual
purge function.
Unique double bearing system allows cooling
circuit liquid to continually "wash" front and rear radial bearings, extending
bearing life.
- Precision Tolerance/Balancing
2) Impeller Alumina ceramic or SiC
spindles are bored, turned and highly polished. This precision-machined spindle forms the
center of the driven magnet. The impeller/capsule, keyed of this machined center, is
molded around the spindle/magnet assembly for perfect concentricity of the rotating
element. In the final step, two precision-ground ceramic thrust rings are press fitted in
perfect vertical alignment onto the front and rear of the rotating spindle. Substantially
reduced hydraulic noise is a major feature of all WMD/MD impellers. Great pains are taken
in the molding/finishing process to eliminate tangential misalignment. Hardened, plated
mold surfaces yield smooth, uniform parts. Balance holes to minimize axial thrust are
designed into some WMD/MD impellers. Traditionally employed only in large process pumps,
balance holes are yet another performance detail characteristic of Iwaki Walchem WMD/MD
pump engineering.
3&4) High lubricity fluoropolymer bearings
minimize mechanical losses typical of conventional mag drive pumps. High purity SiC radial
bearings handle the most aggressive ultrapure chemistries. Particulate shedding is reduced
to lowest levels of any magnetic drive offering.
PTFE front thrust surface aids hydraulic
balance and minimizes flashing. Large rear thrust surface guards against axial forces
caused by cavitation or gas entrapment. SiC surfaces are "channeled" to remain
wetted, even during adverse operating conditions.
5) Dynamically balanced barium ferrite drive
magnets provide best magnet torque, dollar-for dollar. Depending on torque requirements,
4-, 6-and 8-pole magnets are used.
Offering more motor/pump configurations than
any other manufacturer makes for tailored pump application. Premium, high efficiency
motors are used throughout the line. Totally enclosed, permanent split capacitor motors
are compact, cool and economical. Tolerance to voltage variation without overheating and
50/60 Hz operation allow the product to be used in a worldwide market. Motors are
standard as 115V - 230V are available on most sizes. |