| Operation -
A pressure
regulator prevents downstream pressure from exceeding the desired set pressure. The
regulator will remain closed as long as the set pressure is maintained. As equipment
or valves downstream of the regulator begin to open and demand flow, the downstream
pressure begins to fall and the regulator opens. It continues to open further as more flow
is needed until its maximum opening is reached. As the process is reversed, the
downstream pressure begins to increase and the regulator starts closing. When the
downstream pressure again reaches the set pressure, the regulator closes. Regulators will create a certain level of pressure drop of the
liquid as it passes through the valve. This is how the pressure is decreased.
If recommend flow rates are exceeded, the down stream pressure may be less than
expected. Each of the following valves has slight differences as to flow vs.
pressure drop. This information must be considered when designing a system and
selecting a valve. We recommend that a valve be selected with inlet pressure, flow
rate and set pressure data being supplied.
Applications / Advantages
- Automatically regulates downstream pressure
- Converts varying upstream pressure to a pre-determined
maximum downstream pressure
- Regulates maximum pressure for flow systems or
equipment operation
- Maximum inlet pressures up to 150 PSI
- Adjustable setting available from 5 to 50 PSI with
standard supplied springs
- Adjustable setting available from 5 to 75 PSI
(PRM only)
- Adjustable setting available from 5 to 125 PSI
(PRH
only)
- Adjustable setting available from 10 to 65 PSI (PRE
only)
-
PRH
valves manufactured after 1-1-98 are rated pressure to 125 PSI
Design - The design incorporates a poppet seat
at the valve orifice to prevent sticking and double U-cup seals on the internal shaft to
prevent inlet pressure from affecting the sensing of the downstream line pressure.
Also, the one piece body construction eliminates internal leakage that could cause the set
pressure to creep beyond a safe limit. A unique rolling diaphragm seal isolates the
spring chamber from the downstream pressure sensing liquid. A pressure balanced
shaft assures smooth and stable control.
For further information regarding pressure
regulators - CLICK HERE. |
PR and PRH Series
for downstream pressure control Designed for high flow rates with a minimum for pressure
setting tolerance. This is Plast-O-Matic's premier regulator with performance
unmatched by competitors.
PVC, polypropylene, Teflon® and PVDF
- Viton®, EPDM or Buna-N®
seals
- 1/4" to 3" FNPT
- 5 to 50 PSI (standard)
- 5 to 125 PSI (PRH version)
- flow rates to 200 GPM
PRM Series - Molded body for downstream pressure control
A molded body version of the PR valve
offering flows and performance near the PR Series
- Plastic adjustment screw
- PVC with Viton® or EPDM seals
- 1/2" FNPT only
- 5 to 75 PSI set pressure
- Mounting holes are standard
- Gauge taps are optional
PRD - Differential Pressure Regulators
For controlling the differential pressure across
equipment such as membrane filters
- PVC, polypropylene, Teflon® and PVDF
- 1/4" to 3" FNPT
PRE Series - Compact Pressure Regulators
Designed for application requiring lower
flow rates than the PR Series at a reduced cost for the valve. For less demanding
applications that still require downstream pressure regulation.
- PVC, polypropylene and PVDF
- Viton®, EPDM or Buna-N®
seals
- 3/4" and 1" FNPT
- 10 to 125 PSI Set Pressures
- flow rates to 22 GPM for 3/4" size
- flow rates to 35 GPM for 1" size
PRA Series - Air loaded pressure regulator
Series PRA uses the standard air from a
compressor instead of a spring to generate the force needed to regulate
pressure. It is based on the same heavy duty architecture as Series PR
(above) with a significantly broader set pressure range and improved
performance. Design incorporates a poppet seat, double u-cups, large area
rolling diaphragm and one piece body construction. A pressure balanced
shaft assures smooth and stable control, while the valve design provides
excellent flow performance.
A common self-relieving type compressed air valve is needed to connect
your compressed air line to the regulator. The PRA will mimic whatever
pressure you apply to the top via the self-relieving valve. If you apply
40 psi to the top of the PRA, you can expect downstream liquid pressure to
be 40 psi as well.
• Pressure setting is infinitely adjustable from 5 psi to 125 psi.
• Maximum inlet pressure is 150 psi.
• Available in PVC, Natural polypro, and Kynar PVDF;
• Sizes 1/4", 1/2", 3/4", 1", 1-1/2", 2"
& 3".
• Seals in EPDM or Viton.
• High performance, heavy-duty design.
• Outperforms spring loaded regulators through improved response to
pressure changes; pressure is maintained without sacrificing flow.
• Performance rivals exotic control valves but at much lower cost.
• Used with the optional Stabilizer
-- U.S. Patent No. 6,418,956 -- Series PRS, this air-loaded regulator
will perform with virtually zero drop off from set pressure.
• Incorporates the patented
Fail Dry safety vent.
PRS - The Stabilizer
Precise control of
Downstream Pressure with Minimal Drop-Off from Set Pressure • Remote
Setting • Easy Adjustment
The
Stabilizer®
The Stabilizer is a
closed-loop, proportional controller. It maintains process fluid pressure
at a constant, preset value by modulating air pressure to the regulator.
The combination of The Stabilizer and an Air-Loaded Pressure Regulator
eliminates the need for an exotic, expensive control valve in most
applications.
Series PRS in
foreground, and shown in a typical configuration piped downstream of Series PRA, Air-Loaded Pressure Regulator.
Features:
- Used with an Air-Loaded
Regulator, Series PRS reacts instantly to fluctuations in pressure,
significantly enhancing the accuracy of the air-loaded regulator -
downstream pressure has virtually no deviation from set pressure.
- Desired pressure is maintained
without sacrificing flow. Performance rivals control valves, at much
lower cost.
- Ideal for applications with
changing pressure requirements.
- Can be conveniently teed into
piping at desired control point, or may be mounted at a more
convenient location and connected with tubing for static pressure
sensing.
- Easy to set; adjustable from 5
PSI to 125 PSI.
- PTFE diaphragm for critical
ultra-pure and corrosive liquid applications.
- No wetted metal or elastomer
parts.
Materials of Construction &
Piping Connections:
Standard liquid connection is ½"
male NPT threaded. Standard air or hydraulic connections are 1/8"
female NPT. Connection to valve air chamber should be ¼" or larger
tubing. Standard body materials are Geon® Grade 1 Type 1 PVC, Natural
Polypropylene, Kynar® PVDF and Teflon® PTFE. Standard seal material is a
PTFE diaphragm backed with Viton®. Some Kynar PVDF components are used in
the Natural Polypropylene models for strength. Adjusting bolt and external
fasteners are stainless steel. A Buna-N rubber seal is used in the air
chamber. For connection types and materials other than listed, please
consult factory.
Performance:
Comparison of Air-Loaded Regulator
performance with and without the patented Stabilizer. Note that the
pressure axis in this graph shows only 16 PSI of the total range; this was
done to better illustrate the effectiveness of the Stabilizer.
Within this limited range, competitive regulators are below the scale and
therefore are not plotted.
Performance Comparison of
1" Air-Loaded Regulator with and without The Patented Stabilizer
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